Flexographic printing equipment are quite complex in nature with a number of integral systems built into the process. Imagine lakhs of corrugated boxes with your brand logo on it moving around the world! This means a flexible printing plate is attached to a cylinder. Yes, product packaging is meant to protect the product, but it does so much more than that. Manufacturers use these printing techniques to produce packaging, maps, books and most other printed paper materials. Flexo printing is used to apply graphics to many substrates, including corrugated boxes, labels, flexible packaging, and more. Table 3.8 Summary timeline of litho print developments, 2019–24. Registration with 4 color processes is also much more difficult. In this method, a surface area with elevated letters is inked and hard-pressed to the top of the printing substrate to recreate a text or an image in reverse. Required fields are marked *, Bizongo.com It can also be more economical than litho printing, saving you money as you get your business off the ground or work to get out of the red. Incredible article dude! Moreover, while printing smooth colors or gradients, flexographic printing has visible banding. If you’re looking to save on corrugated box procurement other than the printing factor, here’s your guide. Media, Design Square The surface of the plate is coated with fast-drying ink. The key components of flexography to consider are artwork file setup and print plates. Hence, once you are clear about parameters like a number of boxes to print, your budget, quality requirements and time in hand, you can make an informed decision. Flexo Printing Process vs. Lithographic Lithographic printing is a classic method of printing and has been used by many famous artists, including Currier and Ives, since its invention in the late 1700s. This method was invented in 1796 by a German author Alois Senefelder. Once in the production process, the plate is covered with ink and then the plate directly impresses the … If it is minimalistic with bright solid colours, then flexographic will be the ideal choice. Then, the substrate runs between the print roller and an impression cylinder. Plates. 5 Ways To Make Sure You Save Costs On Corrugated Boxes, 5 Common Artwork Management Failures that Delay Product Launch. In its basic state, lithography takes advantage of the immiscibility of oil and water. Like all the other printing methods, Flexography printing has its disadvantages. Glad you liked the article. requires an initial setup cost. Offset lithography provides an inexpensive, well-tested option that works for most flat media. The ink is first applied on the printing plate and then, from the printing plate to a rubber blanket. Get more such blog posts on https://bizongo.com/blog/, Your email address will not be published. Not advanced enough to produce complicated and extensive artwork. Flexible – not limited to paper, can print on a variety of surfaces. If you package your product in a box, get out of the box. It is the oldest printing technique. G.D. Palmer is a freelance writer and illustrator living in Milwaukee, Wis. She has been producing print and Web content for various organizations since 1998 and has been freelancing full-time since 2007. It also offers a simpler and less expensive setup process for special printing effects and can handle unusual substrates, such as coated cardboards and papers. Flexographic printing, or flexography, is a type of printing process that uses a flexible relief plate. Lithographic printing or Litho is a method of printing, initially based on the unmixable materials of oil and water. Lithography is used for anything that needs vibrant colours and is printed in large quantities. Copyright 2021 Leaf Group Ltd. / Leaf Group Media, All Rights Reserved. Each plate, with its slightly raised image, is rotated on a cylinder and coated with fast drying ink. However, if the design has photographs or intricate details that require full-colour prints, then go ahead with lithographic printing. It also uses more ink. Flexo printing is typically not used with blank-fed converters. When the plate is inked, only this image part holds ink. Customer Stories Seller App – iOS Most presses mount the plate and the blanket on cylinders. Flexographic printing, also known as Offset printing, is a method of printing that uses flexible printing plates made of rubber or plastic. The manufacturer uses the anilox to distribute the ink on the flexo printing plate uniformly. . email@example.com. Flexographic printing, or Flexo, is a technique for bulk printing using flexible relief plates. It uses flexible plates mounted onto a cylinder. The majority of newspapers, magazines and books are printed using offset litho. Often, the print takes on wear and tear, as it is printed on a paper surface. Lithography production costs more, and presses can be very expensive. That inked image is subsequently transferred (or offset) from the plate to a rubber blanket and then to the printing surface. Although the cost per sheet is higher using digital, this price is offset by the cost saving of avoiding all the technical steps, time and personnel required to print Litho. Litho printing is most effective on flat paper and cardboard. About Us Structural Packaging Definition and How It Applies To Flexo. However, while printing boxes, the procedure is not direct. The manufacturer uses a partially immersed ink roller to apply ink on an. However, the printing method you’re employing needs to be useful as well as cost-effective. 75; Table 5.1 Global printing output by print process, 2014–24 ($ billion, constant 2017 prices & exchange rates; billion A4 prints) 79 Flexographic printing is one of the most common label printing techniques. The production process also costs much less. The anilox roll is a hard cylinder, usually made from steel or aluminium with a ceramic outer layer that comes with many dimples. Flexographic printing works on a wider range of substrates, including non-flat media. Similarities and Differences of Flexo Printing vs. Litho Printing Both flexo and litho printing are conventional bulk printing methods that use printing plates, and both methods can be cost-effective for more basic large print runs. The … However, while printing boxes, the procedure is not direct. Flexographic vs Lithographic is definitely an interesting topic to have a discussion on but, both of them have their share of pros and cons. The anilox roll is a hard cylinder, usually made from steel or aluminium with a ceramic outer layer that comes with many dimples. Flexography and lithography produce high-volume, reliable prints. Unlike litho printing, flexo plates can be reused. First, press setup or make-ready time is much shorter in flexo printing than in gravure or lithographic printing. The direct printing process uses flexographic, or “flexo”, technology, and is ideal for clients that have settled on a design and would like to keep their custom printing plates for a longer period of time. Are you rather looking for solutions regarding printing on cartons? Factors like budget at hand, time constraints, quality of the print, and how boxes are going to be used – shipping or retail come into play. Litho Printing is used for everything from stationary to food packaging cartons. Factors like budget at hand, time constraints, quality of the print, and how boxes are going to be used – shipping or retail come into play. The manufacturer uses the anilox to distribute the ink on the flexo printing plate uniformly. This gives the boxes glossy and premium finish. Oh my goodness! It does indeed use a metal plate. Careers The corrugated boards run directly between the impression cylinder and the paint roller. Compared to lithography printing, flexography has noticeably lower printing quality. Then this guide might help you out. It can also print on plastics, metallic films, cellophane, paper, and even on corrugated surfaces. Are you rather looking for solutions regarding printing on cartons? A flexographic printing process uses an anilox roll to distribute ink onto a printing plate. Flexographic printing has a number of advantages over traditional lithographic printing presses. It has a faster startup time and can print using a wide variety of ink on almost any substrate. Lithography printing also uses a printing plate. 4 Disadvantages of Flexography. Digital Printing. The manufacturer applies the ink first on the plate and then on the surface. Lithographic lamination is the second process used for box printing. While lithographic printing dominated the market for most of the 20th century, flexo printing has increased in popularity. Your email address will not be published. If your business needs speed and efficiency in terms of box production then selecting the flexo process is well suited to your needs. The ink is first applied on the printing plate and then, from the printing plate to a rubber blanket. Preparing for litho printing costs little. Flexo Printing has increased it's popularity recently as better rubber plates are now able to … Versatile – can be used on any non-absorbent material. Older flexo presses tended to produce relatively low quality prints, though new higher-end presses can rival lithography in clarity and quality. Unlike litho printing, flexo plates can be reused. Litho printing works best on flat cardboard packaging and paper. In offset lithography a printing plate, which is most often made from aluminum, contains an image of the content that needs to be printed. Tech@Bizongo To print the substrate, the rubber plate is transferred to it. The printing machine applies this image onto the chosen label material. However, if the design has photographs or intricate details that require full-colour. A partially immersed ink roller applies ink to an anilox roll, which is covered in thousands of little cups or wells that distribute ink in a uniform thickness. Artwork Flow This is a low-cost printing method, and it has progressed much since 1970 after direct laser engraving was introduced. prints, then go ahead with lithographic printing. The newest contender in the printing arena, digital printing, is quite different from Flexo or Litho. The printing process you will eventually choose should solely, depend on the design you have. You want the right balance of safety, functionality, and quality without breaking the bank. Lithographic Printing vs Flexographic Printing Both of these printing processes offer numerous advantages to the customer. However, lithographic printing does have a downside. Flexography offers a reduced production cost, but much higher setup. Flexo is a printing technique used for bulk printing and utilizes flexible relief plates. Game Of Presses – House Flexo Vs. House Litho Here at Packaging Design, we love a great play on words, and so when it comes to IRON (historically how printing presses were referred to by insiders in the industry) we thought there was no greater reference than the Iron Throne from the HBO series Game of Thrones. Then. Preparing for litho printing costs little. Flexographic printing. To print the substrate, the rubber plate is transferred to it. Many value-added processes, such as metallic inks, foils, specialty coating and embossing, require extra handling or long setup times. Flexo uses flexible plates mounted on a cylinder. Second, flexo presses generally use low-viscosity, fast-drying inks. Palmer holds a Bachelor of Arts degree in writing and studio art from Beloit College in Beloit, Wis. Hemera Technologies/AbleStock.com/Getty Images. Here, first, the print is made on paper and is then laminated on the box. Compatible with both water-based as well as oil-based inks. Litho printing works best on flat cardboard packaging and paper. Flexographic printing works a little differently. Increasing the number of colours increases the number of stages, thereby increasing the cost. , we need then in bulk. Purchasing a flexo printing machine is a little like buying a car. So, if you are ordering custom corrugated box, then here is a guide to solving the flexography vs lithography confusion. Flexographic printing, or Flexo, is a technique for bulk printing using flexible relief plates. Think back to the old Inkjet printers we used to have. The anilox roll spreads the ink on the printing plate. Once the machine starts running, the printing process is very quick. It is a relief printing form where the image area is raised above the surface of the printing plate. There are also some … Colour variation can be seen due to the water/ink mixture. Flexographic printing works on a wider range of substrates, including non-flat media. It guarantees high-quality images. Flexographic printing has extremely high press speeds and is […] Thank One significant edge that flexo printing has over other printing technologies is its production speed, which results from a number of factors. However, Litho is great for big printing projects, so the unit cost will decrease as the project quantity increases. A corrugated box does not need to be standard/boring. This has led to an increase in individuals making the jump from lithography to flexography. Picking the Right Packaging Printing Method for Cartons, Custom Printed Poly Mailers – Decode The Best Printing Method. Advantages of offset printing. is the second process used for box printing. Flexo printing is suitable for any type of material, including plastic, metallic films and cellophane. Litho printing is most effective on flat paper and cardboard. capabilities consistently growing and expanding as consumer demand shifts.. As the printing industry moves forward into 2020 and beyond, let’s take a fresh look at the technology available, how flexo has changed to meet consumer demand, and how 5 other popular printing methods compare. When to Go the Litho Printing Route If your media is mostly flat, litho printing may be the way to go. The manufacturer uses a partially immersed ink roller to apply ink on an anilox roll. Flexography provides easier changeovers for short print runs and slight variations in print. Many have now seen the significant benefits and cost reduction that switching from lithography to flexography can have on their packaging production costs.
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